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Constraint management by Mind Map: Constraint management

1. Rules of production shedulilng

1.1. balance the flow

1.1.1. an hour lost = hour lost for entire system

1.2. level of utilizatio dif potencial

1.3. utilization dif activation

1.4. an hour saved = mirage

1.5. bottleneck gover

1.5.1. througput

1.5.1.1. goods sold

1.5.1.2. + throughpu =

1.5.1.2.1. - inventory

1.5.1.2.2. - operating expenses

1.5.2. Inventory

2. theory of constrains TOC

2.1. identify sistem constrains

2.2. decide how to exploit system constrains

2.3. subordinated everything else

2.4. elevate the system constrains

3. OPT

3.1. Optimized prod technology

3.2. use MRP

3.3. schedules

3.3.1. feasible

3.3.2. accurate

4. TOC

4.1. problem solving

4.2. aplication

4.3. improve efforts only in operation that constrains a critical process

5. Productivity

5.1. output per hour

5.2. actions bring a company close to its goods

6. Unbalanced Capacity

6.1. Capacities within process sequence dif same levels

6.1.1. flow balance

6.1.1.1. cspscity unbalance

7. Depended events

7.1. Process sequence

7.2. Process flow

8. Bottleneck

8.1. any resource limite whose capacity less than demand

9. Capacity

9.1. avaible time of production

10. CCR

10.1. Will ration is close to capacity

10.1.1. be a bottleneck if not scheduled carefully

11. Time Components

11.1. set up time

11.2. processing time

11.3. queve time

11.3.1. Bottlenenck

11.4. wait time

11.4.1. nonbottleneck

11.5. idle time

12. JIT

12.1. Balance capacity

12.2. not laborate poor quantiti

13. Six Sigma /Lean manufacturing

13.1. obj. cost reduction

13.2. elimination of waste

14. Goal of a firm

14.1. is to make money

14.2. place more emphasis another job

15. Performance measurements

15.1. Financial

15.1.1. Net profit

15.1.2. Return on investment

15.1.3. cash flow

15.2. Operational

15.2.1. throughput

15.2.2. Inventory

15.2.3. Operating expenses

16. Satisfical fluctuation

16.1. Normal variation

16.2. Capacities balance

16.2.1. Flow production balance

17. Saving Time

17.1. hour saved in bottleneck

17.1.1. extra hour all process system

18. MRP

18.1. Allows for rejects building big batch