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SAI-LEE by Mind Map: SAI-LEE

1. 1)Connection technology

1.1. TERMINAL BLOCKS

1.1.1. · Screw Terminals, Spring Terminals, Push In Terminals, Ring Type Terminals · Cross section Range 1.5 mm² … 240 mm² · Voltage upto 1500 Volt · Current Carrying Capacity Upto 520A

1.2. PCB TERMINAL

1.2.1. · Screw, Spring, Pierce, Lever, Crimp Connection · Conductor cross-sections from 0.14 to 95 mm2 · Currents up to 232 A and voltages up to 1,000 V · Pitches from 2.5 to 20 mm

1.3. SENSOR ATUATOR BOXES

1.3.1. · Distribution Box with M8 and M12 · With Master Cable and without cable Shielded/ Un-Shielded · Available in 4, 6, 8, 10 ways · Signal Type NPN and PNP · IP66K/IP68 degree of protection

1.4. CORD SETS

1.4.1. · PUR / PVC Cable With Indication / Without Indication · M8 male and female connectors (3-, 4-, 5-, 6-, and 8-pos.) · M12 male and female connectors (3-, 4-, 5-, 8-, 12-, & 17-pos.) · 1/2

1.5. SENSOR CONNECTOR

1.5.1. · Push-Lock, IDC, crimp, pierce, or screw connection · M8 male and female connectors (3-, 4-, 5- pos.) · M12 male and female connectors (3-, 4-, 5-, 8-, 12-, and 17-pos.) · Y Distributors · IP66K/IP68 degree of protection

1.6. SOLENOID CONNECTOR

1.6.1. · 24V AC/DC to 230 V AC/DC · PUR (as standard) and PVC cables available · Temperature range from -25 to +85oC · IP66K/IP68 degree of protection · Available for five different designs (A, B, BI, C, and CI) and for pressure switches (AD)

1.7. CIRCULAR CONNECTOR

1.7.1. · Unique variety for signals, data, and power · Currents up to 150 A · Voltages up to 850 V DC and 630 V AC · Degree of protection: IP65, IP67 · Available in Surface, Panel Mounting and Cable coupler · Available Pins3 /4/5/6/7/8/9/12/16/17/19 · Also Available in 3+PE, 5+PE, 6+PE, 7+PE, 2+3+PE, 4+3+PE, 5+3+PE, 4+4+4+PE

1.8. HEAVY DUTY REACTANGULAR CONNECTOR

1.8.1. · Mounting: Screwless click-in latching · Connection method: Crimp, Screw, Push-in connection technology · Connection cross-section: 0.08 mm² ... 70 mm² · Rated voltage: 30 Volt to 2900 Volt · Rated current: 1 Amp to 200 Amp · Number of Pins: 3 Pin to 108 Pins · Material: Die-cast aluminum with high-quality powder coating, and IP66/IP67/IP69 degree of protection (metal) · Polyamide housings are shock-proof up to IK08 and satisfy IP66 degree of protection · Temperature range: -40o C ... 125oC

2. 2)INTERFACES

2.1. POWER SUPPLY

2.1.1. · AC or DC input: 1-phase, 3-phase · DC output: power up to 1,000 W · DC Output Voltages: 5, 12, 24, 48V DC · Conformal coating with ATEX, IECEx, · Static boost (125%) sustained/dynamic boost (200%) for 5 s

2.2. DIODE ORING

2.2.1. · ACB Technology and freely selectable OVP (overvolt protection) · Conformal coating with ATEX, IECEx, and UL HazLoc approval for extreme ambient conditions · Wide temperature range: -40o C … +70oC · Input voltage: 5 V DC … 24 V DC · Wide temperature range: -10o C … +70oC

2.3. UPS/BATTERY

2.3.1. · DC UPS modules for 24 V DC and output currents from 5 A to 40 A · AC UPS UP TO 1kva · With the integrated Ethernet interface for PROFINET, EtherNet/IP™, EtherCAT®, and USB. · BATTERY 24VDC Up to 38Ah

2.4. DC TO DC CONVERTER

2.4.1. · Input voltage range of 12 to 96 V DC or 67 to 154 V DC · Output voltages range 12 V DC to 56 V DC · Output Load up to 480 W

2.5. ELECTROMECHANICAL RELAYS/SSR/PLC RELAY

2.5.1. · Overall width: 6.2mm, 12mm and 14 mm · Push-in and screw connection technology · Optimized for switching DC voltages · Operating temperature range up to 60o C (derating from 40o C) · Switching of DC voltages from 5 ... 250 V DC up to 10 A · Ex Approved Relays · 1NO/NC, 2NO/NC, 3NO/NC, 4NO/NC

2.6. ISOLATOR/BARRIER/SIGNAL CONDITIONER

2.6.1. · Overall width: 6.2mm · Convenient configuration and monitoring via DIP switches · MINI Analog Pro gateways for bus and network connection are available for the protocols: PROFINET, Modbus/RTU, Modbus/TCP, PROFIBUS DP

2.7. SURGE PROTECT DEVICES

2.7.1. · Available in Class A, B, C, D · Surge Protection for Power, Data, Signal, Information Technology, Transmitter and Receiver Antenna. · Single Phase, Three Phase, 12 VDC, 24VDC, 48VDC, · Solar Application: 600VDC, 1000VDC, 1500VDC · Available in Type 1+2, type 2, or type 3 · Tested in accordance with IEC standard T1 + T2 + T3

2.8. MOTOR STATER

2.8.1. · Solid state Contractron for Motor Reverse, Forward, Motor Protection, Emergency Stop upto 9A · Speed Starters, 1.5KW up to up to SIL 3 / PL e · Load relays reverse and brake DC motors up to 24 V/10 A · Solid-state contactors upto 50A

3. 3)INSTALLATION & MOUNTING TECHNOLOGY

3.1. ELECTRONIC CIRCUIT BRAKER TERMINAL CIRCUIT BRAKER

3.1.1. · Adjustable in increments per channel for 24VDC from 0.5 A to 10 A · Protection against overload and short-circuit currents · Available with Separate signal output for remote signaling · Available Upto 8 Channel · PROFINET with system interface to QUINT Power and IO-Link communication

3.2. DUCT/DIN RAILS

3.2.1. · PVC cable Ducts 25 X 25mm up to 100 x 100mm · PVC cable Ducts Halogen Free As Per UL94 · Metal Din rail Available Range 15/5.5mm , 35/7.5mm, /15mm · Aluminum Din rail Available Range 35/7.5mm, 35/15mm

3.3. LUGS

3.3.1. · Pin Type Lugs, Fork Type Lugs.· Insulated Ring Type Lugs, Non-Insulated Ring Type Lugs· Available Conductor cross-sections from 0.14 to 240 mm2

3.4. MARKING MACHINE & SYSTEM

3.4.1. · Automated identification · Laser marker · Mobile printer · Thermal transfer printers · UV LED printers

3.5. CABLE GLANDS,CABLE ENTRY SYSTEM ,SPIRAL CABLE GLAND

3.5.1. · Cable Entry Systems Range: IP65, 7 small grommets for cables ØC = 3,0 - 16,0 mm, 9 large grommets for cables ØC = 15,0 - 32,5 mm · Polyamide, Brass, SS316 · Protection IP68 · Range M12 to M50, PG7 to PG48 · CE UL Ex Approved

3.6. Flexible Protective Conduits

3.6.1. · Available ID 10 up to 48mm · Conduit PA6,Polypropylene Conduits, · Galvanized steel , PVC Metal Coated , Steel Wire Over Braiding, · Steel Wire over Braiding PVC Coated, Liquid Tight Conduit · High UV resistance · As Per UL94 V0 · Temperature Range -100o C +300 o C Depend on Application · Protection class IP20, IP55, IP65 Depend on Application

3.7. High Temperature Sleeves

3.7.1. · Available up to 1200 · Excellent Flame Resistance · Silicon / Ceramic/ Fiberglass · Available in 0.25 up to 4 Inch Dia

4. 4)ENCLOSURE SYSTEM

4.1. Metal Enclosure

4.1.1. · Terminal Boxes Sizes available:various combination of H x W x D from 80 x 80 to 400 x 800 mm · Single Door Available: Hinged door Wall Mounting and selfstanding various combination of H x W x D from 250 x 250 to 1200 x 800 mm · Double Door Available:Wall mounting and floor standing Various combination of H x W x D from 600 x 800 to 2200 x 1200 mm Can make an extension by baying together up to any length. · Note:- In house fabricatio0n and coating setup for manufacturing all types of MS and SS Enclosures.

4.2. Non-Metallic Enclosure

4.2.1. · Sizes 60 x 66 x 46 up to 1035 x 835 x 300 mm · UV stabilized raw materials - UL 508 (UL 746C) · Can sustain a temperature of down to -40o C up to +120oC · Flammability rating according to UL 94-5VA, Self-extinguishing material property · Watertight design will protect against dust, rain and jet water. · Hot/Cold press molded · With or Without canopy · Polyurethane (PU) long life gasket. · Note:- In FRP We can develop an Enclosure as per your specific design & special applications, Front & Back side doors are available

4.3. ENCLOSURES for Hazardous applications Flame Proof,

4.3.1. · Aluminium/GRP Sizes starts from 200X200X155 up to 780X530X305 · SS Sizes starts from 250X250X100 up To 1000X1000X500 · Suitable for Oil and Gas, Chemicals, Pharma, Paint shop applications · We do all solutions like Local control Stations, Junction boxes, Panels etc as per customer requirements.

4.4. PLUG and Socket

4.4.1. · 16A, 32A, 63A, 125A, 200A, 250A, 400A · Screw and Screwless terminal technology · We can provide various combinations · High frequency up to 500Hz · Wall mounting, Panel/Enclosure mounting types · With MCB or Safety Interlocking Switch operation

4.5. Thermal Mangement

4.5.1. · Fan 230 V AC, 50/60 Hz in Thermoplastic Housing, selfextinguishing, UL94V0 · Protection Ip54 · Adjustable temperature thermostat, ETR200, for any enclosure Setting Range 0o C to +60oC · Pre-set, ETF200, or adjustable, ETF2000 · It activates a device, such as a heater, within the enclosure, either at the pre-set level, 65%, when the relative humidity has been exceeded, or at a level set by the user, which could be between 40-90% humidity. · Panel AC Available with a cooling capacity range from 300 ~ 4000 Watt · All units are tested for IP54 for an operating · Temperature range 10o C to 55o C. · MountingType : Roof Mounting, Vertical Mounting

5. 5)INDUSTRIAL ETHERNET

5.1. Switches

5.1.1. · Unmanaged and managed Ethernet Switches · Fiber and Copper Port Switch with Gigabit Speed · 19” inch Switches with SFP Port · Supports to Profinet and Ethernet in Single Switch

5.2. Media Convertors

5.2.1. · Media converters for PROFIBUS · Media converters for CANopen® and DeviceNet™ · Media converters for RS-232 connections · Accordance with IEC 61850-3 and IEEE 1613 Intrinsically safe FO interface (ex op is) for direct connection to devices in zone 1

5.3. Patch cord

5.3.1. · Data rates up to 10 Gbps · 360 shielding concept · Available Length: 0.1 up to 90 Meters · Cable structure: 1 x 2 x AWG 22/7 · Degree of protection: IP20 and IP65 · IDC Male connectors: AWG 26 … 22 · Available in CAT.5E/CAT.6/CAT.6A UTP/STP

5.4. Connectors

5.4.1. · Transmission rates of up to 10 Gbps · Solutions from IP20 through and IP69K · IDC connection · 360

6. 6)INDUSTRIAL COMMUNICATION

6.1. Gateways

6.1.1. · Modbus/RTU, RAW, and ASCII to Modbus/TCP and EtherNet/IP™ · Modbus to EtherNet/IP™ · From HART to HART-IP, Modbus/TCP, and PROFINET · From HART to OPC UA for NAMUR Open Architecture (NOA) · Gateways and proxy servers: From INTERBUS to PROFINET · PROFIsafe communication across network boundaries · PROFIBUS PA gateway · Serial HART gateway · Ethernet HART gateway

6.2. FO Media Convertors

6.2.1. · FO to Ethernate · FO to Profibus up to 12 Mbps · FO to DeviceNet™, CAN, CANopen® up to 800 kbps · FO to RS-232 / 422/ 485 bus systems

6.3. Profibus / Profinet Connectors

6.3.1. · Profibus Various cable outlets of 35o , 90o ,and 180 · Profibus Connector Connection Technology: IDC, Screw, Spring-Cage and M12 90

6.4. Industrial Wireless

6.4.1. · NearFi: For contactless power and real-time Ethernet data transmission in the near-field range · WLAN IEEE 802.11: Wireless Ethernet for highperformance and industrial-grade Ethernet networks · Bluetooth: Wireless Ethernet and Wireless I/O for transmitting control data in factory automation · Trusted Wireless: Wireless I/O and Wireless Serial for signal and data transmission in large systems · LoRaWAN: Low Power Wide Area Network for energyefficient data transmission over long distances

7. 7)INDUSTRIAL SAFETY

7.1. Relays

7.1.1. · A large selection of safety relays for safety functions such as emergency stop, light grids, safety doors, two-hand controls, and much more · Narrow housings of 6 mm and 12 mm, 17.5 MM · Safety relays with 1 to 3 enabling paths · Available with up to 8 enabling paths · Up to Cat. 4/PLe in accordance with ISO 13849-1, SILCL 3 in accordance with IEC 62061, SIL 3 in accordance with IEC 61508 · Approvals for all markets and industries, such as GL, UL, TÜV, maritime, and combustion technology

7.2. Safe I/O's

7.2.1. · Eight safe inputs with 1-channel assignment · Four safe inputs with 2-channel assignment · Safe Analog value acquisition 4 mA ... 20 mA · 1 or 2-channel control of actuators · Up to SIL 3 in accordance with IEC 61508 and EN 62061 · Up to Cat. 4/PL e in accordance with EN ISO 13849-1, SIL 3 in accordance with IEC 62061, SIL 3 in accordance with IEC 61508

7.3. Emergency Stop Switches / Safety switches

7.3.1. · Emergency stop buttons are available with 5-position M12 connection and installation via Plug and Play. · Accordance with EN ISO 13850 and EN 60204-1. · Safety switch functional safety in accordance with EN ISO 14119 · Safety switch Maximum protection against tampering with hree RFID encoding levels

7.4. HMI

7.4.1. · X5 Wireless5” TFT LED - 64K colors · SIL (IEC 61508): Emergency Stop SIL3, Enabling Device SIL 3, Selector SIL 1 - Performance Level (EN ISO 13849-1): Emergency Stop PL=d, Cat.3, Enabling Device PL=d, Cat.3, Selector PL=b, Cat.B · 5” TFT color display · 480x272 pixel resolution, 64K colors · Resistive touchscreen · Emergency Stop button with illumination · 3-Positions Enabling Switch

8. 8)AUTOMATION

8.1. PLC

8.1.1. · Control technology in accordance with IEC 61131 · Can Expand16 I/O's to 8096 I/O's · Communication Protocol: Ethernate, Modbus/TCP, Profinet, Interbus

8.2. HMI

8.2.1. · Quad core Cortex A9 processor · Available Sizes 4.3” 5”, 7”,10.1” 12” 15.6” 21.5” inches · Toughened Glass Capacitive touch and Resistant to Scratches, UV and Chemicals · Remote Monitoring · Supports for 200+ Protocols · Supports to MQTT and OPC UA Server and Client · Zone 2/22: Atex and Ex Approved · 21CFR Compliance · IP20 and IP67 protected HMI

8.3. IPC and Box PC's

8.3.1. · Sizes from small 8” 10.1” 12” 15.6” 21.5” · Celeron®, Pentium®, or Core™ i processors of the latest generation · PCAP multitouch technology · Windows-11-capable · Zone 2/22: Atex and Ex Approved

8.4. Remote I/O's

8.4.1. · Communication Protocol: Canopen, Devicenet, Ethercat, Ethernet, EthernetI/P, Interbus, Mdbus/RTU, Modbus/TCP, Profibus DP, Profinet · Degree of Protection: IP20 , IP67

9. 9)IIOT SOLUTION

9.1. CONTROLLER

9.1.1. · Ex700 Series HMI Size 5”-21.5”; IIOT Controller · Processor ARM Cortex A8/A9, Dual/Quad Core · 3 Ethernet Ports with different physical address from 7” & above · 2 USB Ports from 7” & above · 1 Serial Port(RS-232, RS-485,RS-422, Software configurable) · SD card Expansion · I/O Expansion slots · Codesys V3 with Ethernet I/O Stacks

9.2. ROUTER

9.2.1. · 4G (LTE) – Cat 6 up to 300 Mbps, 3G – Up to 42 Mbps · 2 SIM cards, auto-switch cases: · Supports to MQTT/HTTP/Kinesis for cloud · IEEE 802.11b/g/n, Access Point (AP), Station (STA) · 1 x WAN port (can be configured to LAN) 10/100 Mbps, 3 x LAN ports, 10/100 Mbps, · Supports to MODBUS RTU MASTER (RS232) / (RS485) and DNP3

9.3. Modem

9.3.1. · LTE (Cat1) / 3G / 2G · Protocols : TCP / UDP / PPP / FTP(S) / HTTP(S) / NTP / PING / QMI / SSL · Mini SIM (2FF) · Operating Range -40C to +75C

9.4. Remote Monitoring and Management

9.4.1. · Reach any device's WEB interface using HTTP(S) · No GUI, no problem! Access any deviceterminal via SSH or Telnet · Access remotely PC, HMI, or any desktop with RDP and VNC protocols · Access your devices anywhere, without public IP · Protect your data with encrypted communication · Adapt the interface and functionality to your needs · Optimize time and resources with remote access

10. 10)SWITCH GEAR

10.1. Breaker Control Switch

10.1.1. · Positions of switching namely TRIP, NEUTRAL & CLOSE · Double Contact Per Pole · Different combinations of contacts starting with basic configuration, 1 NO + 1 NC. · Technical characteristics According to IEC/IS 60947-3 and 13947-3

10.2. On Load Changeover Switches

10.2.1. · Range 63A- 3150A · Motorized and Manual · On load Switching of loads up to 1000V AC · Suitable Isolation as per IEC/EN 60947-3 Standards · Available 2P,3P, 3P+N, 4P & Other Option Upon request

10.3. Load Break Switch

10.3.1. · AC Voltage up to 800VAC 3P & 3P+N · AC Range Rating 250A up to 1600A · DC Voltage up to 1500VDC · DC Range Rating Up to1800A · DC No derating up to 70oC

10.4. ATS

10.4.1. · Current Range up to 63Amp to 400Amp · Auto GENSET ON-OFF · Single Phase Prevention · Time Delay Setting · Auxiliary Contacts · Error Indication

10.5. CAM / Selector Switches

10.5.1. · IP65 Protection Available in Flush Mounting · Wide Range Rating 6A to 800A · According to IEC/IS 60947-3 and 13947-3 · Switches with Finger Proof Protection is Available · Select up to 36 Ways and 72 Contacts

11. 11)CABLES

11.1. Single Core Panel Wires/ Hook-up Wires :Single Core

11.1.1. · 0.14- 1000 sq.mm · FR/FRLS/HRFR/LSZH · As per IS-694 / H05V-K/ H07V-K/ H05-ZK/H07Z-K · UL Style 1007/ 1015/ 1059/ 1569/ 10070/ 1284/ 10269 & Tri-Rated

11.2. Control Cables (300/500 V; 450/750 V; 600/1000V)

11.2.1. · 0.5 -120 sq.mm · 2 cores up to 100 Cores · Unshielded/ Shielded/ Steel Braided in FR PVC/ HR PVC/ FRLS PVC / PUR/ LSZH · Number Coded / Colour coded as per IS-694; VDE 0293

11.3. Power Cables (0.6/1 KV)

11.3.1. · AS per IS 1554-1/ IEC 60502-1 / BS 6346 / IS 7098-1 · Unarmoured / Armoured PVC-PVC & XLPE/PVC as well in FRLS & LSZH · 2-37 Core in 1.5 / 2.5 sq.mm · 2-5 core 4-240 sq.mm · Single Cores up to 1000 sq.mm

11.4. Instrumentation Cables (300 / 600 / 1000 V)

11.4.1. · As per BS 5308 Part-1 Type 1 /2 ; Part 2 Type 1 /2 · PVC/PVC; XLPE/ PVC · Unarmoured / Armoured · Unshielded/ Overall Shielded / Individual & Overall Shielded · 1 to 36 pairs in 0.5/ 0.75/ 1.0 / 1.5 sq.mm

11.5. Data & Signal Cables

11.5.1. · LiYY / LIYCY / LiHH / LiHCH / LiYY (TP) / LiYCY (TP) / LiHH (TP) / LiHCH (TP) · 1- 52 cores · 0.14 – 1.5 sq.mm · Shielded With Tinned Copper wire braids / Al. Mylar Tape with Drain Wire · As per VDE / UL 2464

11.6. Drag Chain Cables

11.6.1. · Control / Data / Signal / Power / Servo / VFD / Encoders / Resolvers · PVC / PUR / TPE · 0.14 – 120 sq.mm · 25 cores

11.7. Fieldbus Communication Cables

11.7.1. · Profibus: DP Cable Stationary / Drag Chain; Un-arm/ Armoured · Profinet: Type A/B/C · DeviceNet: Thick & Thin; Stationary / Drag Chain · CAN Bus: Stationary / Drag Chain in 1/2/3 pairs from 0.22 – 0.75 sq.mm. · CC- Link · Foundation Field Bus (FF)/ Profibus PA · RS-485 / Modbus: Un-arm & Armoured; 1/2/3 pairs; 0.25/0.5/0.75/1 sq.mm · KNX: PVC / LSZH

11.8. High Temperature Cables

11.8.1. · Silicon / FEP/ PTFE / Fluoropolymer Compounds · 150 – 538 Deg C · Single Core & Multi core · Unshielded / Shielded / With Glass Fiber Braiding

11.9. Rubber Cables

11.9.1. · H05RR-F/ H05RN-F / H07RN-F · 1- 24 cores / 0.5 -240 sq. mm

11.10. Festooning Cables

11.10.1. · PVC (H05VV-F / H07VV-F) / Rubber Insulated & Jacket / Round · 0.5 – 70 sq.mm · 2- 24 cores

11.11. Servo & VFD Cables

11.11.1. · Stationary / Drag Chain Application · PVC/ PUR / TPE / XLPE / Special Compounds · 3/4/5 cores in 1.5 – 240 sq.mm · With / Without Control Pairs

11.12. Welding Cables

11.12.1. · HOFR/ Special Temp. resistant Jacket compound · 6 – 150 sq.mm and 4 AWG up to 4/0 AWG · As per BS 638 Part-4; VDE 0282-6; CENELEC HD 22.6; UL/CSA & MSHA approved · 600 V; FT-1 Flame Rating; UV Resistant

11.13. TPC SUPER-TREX ®

11.13.1. · Super-Trex® Cord and Cable is jacketed with TSE, a specially compounded thermoset elastomer which has excellent resistance to most chemicals and solvents. Resistance to solvents and chemicals is tested by immersing cable specimens in a solution for 28 days at room temperature

11.14. TREX-ONICS ®

11.14.1. · Family of Electronic & Electric Cable having Chemical Resistance Jacket Material.

11.15. THERMO-TREX ®

11.15.1. · TPC's Thermo-Trex® brand cable is the source for a high temperature resistant cable available in many configurations that offers gauge sizes for power or control applications. Flexibility is achieved by using finely stranded, nickel-plated copper conductors and a specially woven glass-braid jacket impregnated with abrasion resistant finishing compounds. These cables are a specialized family of high temperature wire and cable for your maintenance applications. Choosing the right product for high-heat environments reduces unnecessary replacements and avoids downtime.

11.16. CHEM-GARD ®

11.16.1. · Family of Chemical & Temperature Resistant Cables