1. Preparation
1.1. General
1.1.1. About the Manuals
1.1.2. Recommended Reading
1.1.3. Kit Builder Support
1.2. Build Information
1.2.1. Types of Threads
1.2.2. General Nicopress
1.2.3. General Plumbing
1.2.4. General Drilling
1.2.5. General Aluminum
1.2.6. General Riveting
1.2.7. Steel Handling
1.2.8. General Welding
1.2.9. General Fiberglass
1.2.10. Nutplates
1.3. Workshop
1.3.1. Workshop Setup
1.3.2. Rotisserie, Storage
1.3.3. Workshop Tools
1.3.4. Hardware Lists
2. Landing Gear
2.1. Main Gear
2.1.1. Select Wheels and Brakes
2.1.2. Install Main Landing Gear
2.1.3. Assemble Shock Struts
2.1.4. Install Brake Calipers
2.1.5. Brake Lines
2.1.6. Cover MLG
2.1.7. Check MLG Alignment
2.2. Tailwheel
2.2.1. Tailwheel (Model B)
2.2.2. Tailwheel (Leaf Spring)
3. Fuselage
3.1. Brakes and Pedals
3.1.1. Attach Brake Pedals
3.1.2. Rudder Pedal Assembly
3.1.3. Brake Master Cylinders
3.1.4. Brake lines to MLG
3.2. Controls
3.2.1. Control Stick Assembly
3.2.2. Install Flap Cables
3.2.3. Elevator Trim Actuation System
3.2.4. Install Tail Control Cables
3.3. Firewall, Fuel, Static Lines
3.3.1. Fuel lines
3.3.2. Install Firewall
3.3.3. Static Lines
3.4. Instrument Panel
3.4.1. Fabricate Boot Cowl
3.4.2. Instrument Panel
3.4.3. Instrument Panel wiring
3.5. Pneumatics and Wiring
3.5.1. Create Wiring Conduits
3.5.2. Pneumatic Plumbing in Wings
3.6. Seats
3.6.1. Pitot Tube in the Wing
3.6.2. Carve Seat Foam
3.6.3. Upholster Seats
3.6.4. Install Seatbelts
3.7. Floors, Doors, Vents
3.7.1. Fabricate Floorboards
3.7.2. Install Doors
3.7.3. Cabin ventilation
3.8. Covering
3.8.1. Cover Fuselage
4. Empennage
4.1. Elevators
4.1.1. Elevator Trim Torque Tubes
4.1.2. Install Horizontal Stabs
4.1.3. Elevator Counterbalances
4.1.4. Install Elevators
4.1.5. Horizontal Stabilizer Struts
4.1.6. Trim Tabs
4.2. Rudder
4.2.1. Install Rudder
4.3. Covering
4.3.1. Cover Empennage
5. Wings
5.1. Before you start
5.1.1. Verify Preinstalled Hardware
5.2. Inspection Holes
5.2.1. Cut Wing Inspection Holes
5.2.2. Nutplates
5.3. Ailerons and Flaps
5.3.1. Aileron Actuator
5.3.2. Create Aileron Cables
5.3.3. Aileron Counterbalance
5.3.4. Flap Actuation Mechanism
5.3.5. Drill Root End of Flap Torque Tubes
5.3.6. Trailing Edge Stiffener/Flap Bay
5.3.7. Cover Flaps and Ailerons
5.3.8. Fit Flaps and Ailerons
5.3.9. Root and Tip Sections
5.3.10. Connect Aileron and Flap cables
5.3.11. Rivet Aileron/Flap Trailing Edges
5.3.12. Install Aileron Cove Cover
5.4. Fuel System
5.4.1. Cut Hole for Fuel Filler Neck
5.4.2. Fuel Tank Bay Stiffeners
5.4.3. Fabricate Fuel Tank Straps
5.4.4. Aux tanks
5.4.5. Fuel Plumbing to Wing Root
5.4.6. Fuel Sight gauges
5.5. Struts, Tips, Skins
5.5.1. Fabricate Wing Struts
5.5.2. Install Wingtips
5.5.3. Final Riveting of Wing Skin
6. Firewall Forward
6.1. Engine
6.1.1. Select Engine
6.1.2. Install Engine Mount
6.1.3. Install Engine
6.2. Ancillary Systems
6.2.1. Install Intake System
6.2.2. Install Exhaust System
6.2.3. Oil cooler
6.2.4. Install Engine Controls
6.2.5. Install Prop and Spinner
6.3. Wiring
6.3.1. Wiring from Engine to Panel
6.3.2. Battery, Alternator, Electrics
6.4. Cowling and Baffles
6.4.1. Fabricate Cowling
6.4.2. Install Aluminum Formers
6.4.3. Install Engine Baffles
7. Assembly/Completion
7.1. Assembly
7.1.1. Attach Wings to Fuselage
7.1.2. Install windshield
7.1.3. Windshield fairing
7.1.4. Wing/Fuselage Fairings
7.2. Final Preparation
7.2.1. Fuel Flow Test
7.2.2. Prime Oil System
7.2.3. First Engine Start
7.2.4. Weight and Balance
7.2.5. FAA/DAR Inspection
7.3. First Flight
7.3.1. Pre-Flight
7.4. Test Program
7.4.1. First 40 Hours