1.1. Thay sandwich a foam core less than half an inch thick between two layers of the fiberglass cloth the foam also insulates against heat cold and noise
2. Attach a vacuum
2.1. To suck out all the air the excess resinexits through the tiny holes in the plastic and soaks into the breather cloth now that the mold is airtight it can begin to cure they put it into an oven at just over 100 degrees for 8 hours once the molds como out of the oven workers install the internal structure then using the same epoxy resin
3. Body
3.1. To being the various parts that make up the body workers lay strips of laminated fabric into molds the engineering plans dictate the precise positioning of the strips which is critical for strenght an durability
4. Carbon Fiber
4.1. The lay in carbon fiber cloth where they need to have extra strength without additional weight like areas such as this the passenger compartment of the cockpit
